PE AND XLPE INSULATED AERIAL BUNDLE CABLES

AL/PE INSULATED AERIAL BUNDLED CABLES

AL/XLPE INSULATED AERIAL BUNDLED CABLES

AL/XLPE/SCT/PVC CABLES

AL/XLPE/SCW/HDPE AERIAL CABLES

AL/XLPE/HDPE AERIAL CABLES

Supplier and Manufacturer in China

Overview

AL/XLPE INSULATED AERIAL BUNDLED CABLES  AS/NZS 3560.1 0.6/1 (1.2) kV

AL/XLPE INSULATED AERIAL BUNDLED CABLES  AS/NZS 3560.1 0.6/1 (1.2) kV


DESCRIPTION

The aerial bundled cables designed for overhead distribution lines have all conductors made of aluminium 1350 and are insulated with XLPE. Phase and neutral cores are laid up in a bundle with a left hand lay. Cables are rated at 0.6/1(1.2) kV and conform to AS/ NZS 3560.1. 


The main advantage of aerial bundled cables include :

1.Ease of erection and stringing

2.Practically no tree – trimming required

3.Less maintenance


CONSTRUCTION

AERIAL BUNDLED CABLES AS NZS 3560.1 0.6 1 kV.png

1.Conductor (For both phase and neutral):

The conductors shall be of aluminium 1350 wires and are compacted circular stranded.

2.Insulation :

The conductors shall be extruded with Cross-linked Polyethylene (XLPE) material as insulation. Each phase core is marked with numerals and letters l ONE, 2TWO or 3 THREE and with one rib, two ribs or three ribs to denote the phases.The neutral core carries equally spaced ribs right round the circumference.

3.Assembly:

The cores shall be laid up with a left hand (S) lay.


AL/PE INSULATED AERIAL BUNDLED CABLES IEC 60502&TNB Specification 0.6/1 (1.2) kV


DESCRIPTION

The aerial bundled cables designed for overhead distribution lines have an insulated neutral messenger made of AAAC, which the insulated aluminium phase conductors are helically wound over it. Cables are rated at 0.6/1(1.2) kV and conform to IEC 60502 & TNB Specification.


CONSTRUCTION

AL_PE_INSULATED_ABC_CABLE.png

1.Conductor :

Phase – The phase conductors shall be of H68 Condition aluminium conductor and compacted circular stranded. Neutral or messenger – The neutral or messenger conductor shall be of aluminium alloy conductor and compacted circular stranded. Street Lighting – The street lighting conductors shall be of H68 Condition aluminium conductor and compacted circular stranded.

2.Insulation :

The phase, neutral and street lighting conductors shall be extruded with Polyethylene (PE) as insulation.

3.Assembly:

The cable consists of insulated phase and street lighting aluminium conductors, shall be held firmly onto the insulated neutral messenger aluminium alloy conductor in a right hand (Z) lay.



AL/XLPE INSULATED AERIAL BUNDLED CABLES BS 7870-5 0.6/1 (1.2) kV


DESCRIPTION

The aerial bundled cables designed for overhead distribution lines have all conductors made of aluminium 1350 and are insulated with XLPE . Phase and neutral cores are laid up in a bundle with a left hand lay. Cables are rated at 0.6/1(1.2) kV and conform to BS 7870-5. 


The main advantage of aerial bundled cables include :

1.Ease of erection and stringing

2.Practically no tree – trimming required

3.Less maintenance


CONSTRUCTION

AL_XLPE_INSULATED_ABC_BS7870-5.png

1.Conductor (For either phase, neutral or street lighting):

The conductors shall be of aluminium 1350 wires and are compacted circular stranded.

2.Insulation :

The conductors shall be extruded with Cross-linked Polyethylene (XLPE ) material as insulation. Each phase core is marked with numerals and letters l ONE, 2TWO or 3 THREE and with one rib, two ribs or three ribs to denote the phases.The neutral core carries equally spaced ribs right round the circumference.

3.Assembly:

The cores shall be laid up with a left hand (S) lay.


AL/XLPE INSULATED AERIAL BUNDLED CABLES IEC 60502 & DES/LV/ABC 0.6/1 (1.2) kV

 

DESCRIPTION

The aerial bundled cables designed for overhead distribution lines have all conductors made of aluminium 1350 and are insulated with XLPE. Phase and neutral cores are laid up in a bundle with a left hand lay. Cables are rated at 0.6/1(1.2) kV and conform to IEC 60502 & DES/LV/ABC.

 

The main advantage of aerial bundled cables include :

1.Ease of erection and stringing

2.Practically no tree – trimming required

3.Less maintenance

 

CONSTRUCTION

IEC DES.png

1.Conductor (For either phase, neutral or street lighting):

The conductors shall be of H68 condition aluminium conductor and compacted circular stranded. 

2.Insulation :

The conductors shall be extruded with Cross-linked Polyethylene (XLPE ) material as insulation. Each phase core is marked with one rib, two ribs or three ribs to denote the phases .The neutral core carries equally spaced ribs right round the circumference.The street lighting core is marked with the letter" S/L". 

3.Assembly:

The cores shall be laid up with a left hand (S) lay.


AL/XLPE INSULATED, PVC OUTER SHEATHED AERIAL BUNDLED CABLES AL/XLPE/SCT/PVC CABLES , MEDIUM VOLTAGE IEC 60502 & TNB Specifcation


DESCRIPTION

Circular compacted stranded aluminium conductor; XLPE insulated, copper tape screened and PVC outer sheathed cable.The three XLPE insulated and copper tape screened single core cables are bundled around the galvanized steel wires in a right hand lay.


CONSTRUCTION

MEDIUM VOLTAGE IEC 60502 & TNB.png

1.Conductor Phase conductors are circular compacted stranded H68 aluminium to BS2627.

2.Conductor screen Extruded layer of semi-conductive compound.

3.Insulation XLPE (cross-linked polyethylene) rated at 90°C.

4.Insulation screen: Non-metallic part: Extruded layer of semi-conductive compound.  Metallic part: Copper tape screen ( SCT ).

5.Colour for core identification Red, yellow and blue tapes shall be applied between non metallic andmetallic part of insulation 

6.Separator Polypropylene laminated tape.

7.Outer sheath PVC type ST2 to IEC 60502 colour black.The outer sheath shall be embossed with figures l, 2, 3corresponding to red, yellow, blue phase.

8.Support wire The support wire shall comprise a stranded galvanized steel wires

9.Assembly The three XLPE insulated and copper wire screened single core cables are bundled around the galvanized steel steelwires in a right hand (Z) lay.


AL/XLPE INSULATED, PE OUTER SHEATHED AERIAL BUNDLED CABLES  AL/XLPE/SCW/HDPE AERIAL CABLES , MEDIUM VOLTAGE 19/33 (36) kV AS/NZS 3599.1

DESCRIPTION

Circular compacted stranded aluminium conductor; XLPE insulated, copper wire screened and HDPE outer sheathed cable.The three XLPE insulated and copper wire screened single core cables are bundled around the galvanized steel wires in a right hand lay.


CONSTRUCTION

MEDIUM VOLTAGE 19 33 kV AS NZS 3599.1.png

1.Conductor Phase conductors are circular compacted stranded H68 aluminium to BS2627.

2.Conductor screen Extruded layer of semi-conductive compound.

3.Insulation XLPE (cross-linked polyethylene) rated at 90°C.

4.Insulation screen: a   Non-metallic part Extruded layer of semi-conductive compound. b   Metallic part Copper wire screen ( SCW ).

5.Separator Non conductive swellable binder tape Note : A semi-conductive swellable tape may be applied in between the non-

metallic and metallic part.

6.Outer sheath High density polyethylene (HDPE) colour black.The outer sheath shall be printed with figures l ONE, 2 TWO, 3 THREE which corresponding to the three different phases.

7.Support wire The support wire shall comprise a stranded galvanized steel wires.

8.Assembly The three XLPE insulated and copper wire screened single core cables are bundled aroundthe galvanized steel wires in a right hand (Z) lay.


AL/XLPE INSULATED, PE OUTER SHEATHED AERIAL BUNDLED CABLES AL/XLPE/HDPE AERIAL CABLES, MEDIUM VOLTAGE AS/NZS 3599.2

DESCRIPTION

Circular compacted stranded aluminium conductor; XLPE insulated, copper wire screened and HDPE outer sheathed cable.The three XLPE insulated and copper wire screened single core cables are bundled around the AAAC/1120 support conductor in a right hand lay.


CONSTRUCTION

MEDIUM VOLTAGE AS NZS 3599.2.png

1.Conductor Phase conductors are circular compacted stranded H68 aluminium to BS2627.

2.Conductor screen Extruded layer of semi-conductive compound.

3.Insulation XLPE (cross-linked polyethylene) rated at 90°C.

4.Insulation screen Extruded layer of semi-conductive cross-linked compound.

5.Outer sheath Extruded layer of semi-conductive HDPE compound colour The outer sheath shallbe printed with figures l ONE, 2TWO, 3 THREE which corresponding to the three different phases.

6.Support conductorThe support conductor shall comprise a compacted all aluminium alloy conductor (AAAC/1120 ).

7.Assembly The three XLPE insulated cores shall be bundled around theAAAC/1120 support conductor in a right hand (Z) lay.

Parameter


AL/XLPE INSULATED AERIAL BUNDLED CABLES  AS/NZS 3560.1 0.6/1 (1.2) kV


Phase conductor










Nominal cross-sectional area

mm2

16

25

35

50

95

25

35

50

Number of cores


1

1

1

1

1

2

2

2

Minimum number of wires


6

6

6

6

15

6

6

6

Nominal insulation thickness

mm

1.3

1.3

1.3

1.5

1.7

1.3

1.3

1.5

Diameter of insulated core

mm

7.5

8.8

9.8

11.4

15.3

8.8

9.8

11.4

Max. dc resistance at 20°C

ohm/km

1.91

1.2

0.868

0.641

0.32

1.2

0.868

0.641

Current rating for typical Australian

installation conditions Conductor temperature = 80°C

A

78

105

125

150

230

97

120

140

Neutral conductor










Nominal cross-sectional area

mm2

16

25

35

50

95

25

35

50

Minimum number of wires


6

6

6

6

15

6

6

6

Nominal insulation thickness

mm

1.3

1.3

1.3

1.5

1.7

1.3

1.3

1.5

Diameter of insulated core

mm

7.5

8.8

9.8

11.4

15.3

8.8

9.8

11.4

Max. dc resistance at 20°C

ohm/km

1.91

1.2

0.868

0.641

0.32

1.2

0.868

0.641

Completed cable










Minimum breaking load

kN

4.4

7

9.8

14

26.6

10.5

14.7

21

Approx. overall diameter

mm

15

17.6

19.6

22.8

30.6

19

21.1

24.6

Approx. weight of cable

kg/km

140

210

270

370

680

310

410

550

Packing length

m/drum

1000

1000

1000

1000

500

1000

1000

1000

Phase conductor










Nominal cross-sectional area

mm2

16

25

35

50

70

95

120

150

Number of cores


3

3

3

3

3

3

3

3

Minimum number of wires


6

6

6

6

12

15

15

15

Nominal insulation thickness

mm

1.3

1.3

1.3

1.5

1.5

1.7

1.7

1.7

Diameter of insulated core

mm

7.5

8.8

9.8

11.4

13.2

15.3

16.8

18.2

Max. dc resistance at 20°C

ohm/km

1.91

1.2

0.868

0.641

0.443

0.32

0.253

0.206

Current rating for typical Australian installation

conditions Conductor temperature = 80°C

A

74

97

120

140

175

215

250

280

Neutral conductor










Nominal cross-sectional area

mm2

16

25

35

50

70

95

120

150

Minimum number of wires


6

6

6

6

12

15

15

15

Nominal insulation thickness

mm

1.3

1.3

1.3

1.5

1.5

1.7

1.7

1.7

Diameter of insulated core

mm

7.5

8.8

9.8

11.4

13.2

15.3

16.8

18.2

Max. dc resistance at 20°C

ohm/km

1.91

1.2

0.868

0.641

0.443

0.32

0.253

0.206

Completed cable










Minimum breaking load

kN

8.8

14

19.6

28

39.2

53.2

67.2

84

Approx. overall diameter

mm

18.1

21.2

23.7

27.5

31.9

36.9

40.6

43.9

Approx. weight of cable

kg/km

290

410

550

740

1000

1370

1690

2020

Packing length

m/drum

1000

1000

1000

1000

1000

500

500

500

 

 

AL/PE INSULATED AERIAL BUNDLED CABLES IEC 60502&TNB Specification 0.6/1 (1.2) kV

 IEC 60502 & TNB Specifcation(0.6/1 (1.2) kV)Cables without street lighting

Phase conductor

Nominal cross-sectional area

mm2

16 *

16 *

25

35

50

70

95

120

150

l85

Number of cores


1

3

3

3

3

3

3

3

3

3

Minimum number of wires


6

6

6

6

6

12

15

15

30

30

Nominal insulation thickness

mm

1

1

1.2

1.2

l.4

l.4

1.6

1.6

l.8

2

Diameter of insulated core

mm

6.8

6.8

8.5

9.5

11.2

13

15.1

16.6

l8.4

20.6

Max. dc resistance at 20°C

ohm/km

1.91

1.91

1.2

0.868

0.64l

0.443

0.32

0.253

0.206

0.l64

Current rating at still wind, ambient temperature =30°C, conductor temperature = 75°C

A

61

61

84

l04

129

167

209

246

283

332

Maximum voltage drop

mV/A/m

4.67

4.05

2.54

l.84

1.36

0.95

0.69

0.55

0.46

0.37

Messenger conductor

Nominal cross-sectional area

mm2

25

25

25

25

35

50

70

70

95

120

Minimum number of wires


6

6

6

6

6

6

12

12

15

15

Nominal insulation thickness

mm

1.2

1.2

1.2

1.2

1.2

l.4

l.4

l.4

1.6

1.6

Diameter of insulated core

mm

8.5

8.5

8.5

8.5

9.5

11.2

13.1

13.1

15.1

16.6

Max. dc resistance at 20°C

ohm/km

1.312

1.312

1.312

1.312

0.943

0.693

0.469

0.469

0.349

0.273

Calculated breaking load

kN

6.4

6.4

6.4

6.4

8.9

12.1

l8.0

l8.0

24.2

30.8

Completed cable

Approx. overall diameter

mm

15.3

19

23.2

25.6

30

34.9

40.6

44.l

49.2

54.9

Approx. weight of cable

kg/km

160

290

400

500

680

920

1270

1510

l,870

2340

Packing length

m/drum

1000

1000

1000

1000

1000

1000

500

500

500

500

 

IEC 60502 & TNB Specifcation(0.6/1 (1.2) kV)Cables with street lighting

Phase conductor

Nominal cross-sectional area

mm2

25

35

50

70

95 *

120

150

185*

Number of cores


3

3

3

3

3

3

3

3

Minimum number of wires


6

6

6

12

15

15

30

30

Nominal insulation thickness

mm

1.2

1.2

l.4

l.4

1.6

1.6

1.8

2

Diameter of insulated core

mm

8.5

9.5

11.2

13

15.1

16.6

18.4

20.6

Max. dc resistance at 20°C

ohm/km

1.2

0.868

0.641

0.443

0.32

0.253

0.206

0.164

Current rating at still wind, ambient temperature = 30°C, conductor temperature = 75°C

A

84

104

129

167

209

246

283

332

Maximum voltage drop

mV/A/m

2.54

1.84

1.36

0.95

0.69

0.55

0.46

0.37

Messenger conductor

Nominal cross-sectional area

mm2

25

25

35

50

70

70

95

120

Minimum number of wires


6

6

6

6

12

12

15

15

Nominal insulation thickness

mm

1.2

1.2

1.2

l.4

l.4

l.4

1.6

1.6

Diameter of insulated core

mm

8.5

8.5

9.5

11.2

13.1

13.1

15.1

16.6

Max. dc resistance at 20°C

ohm/km

1.312

1.312

0.943

0.693

0.469

0.469

0.349

0.273

Calculated breaking load

kN

6.4

6.4

8.9

12.1

l8.0

l8.0

24.2

30.8

Street lighting conductor

Nominal cross-sectional area

mm2

16

16

16

16

16

16

16

16

Minimum number of wires


6

6

6

6

6

6

6

6

Nominal insulation thickness

mm

1

1

1

1

1

1

1

1

Diameter of insulated core

mm

6.8

6.8

6.8

6.8

6.8

6.8

6.8

6.8

Max. dc resistance at 20°C

ohm/km

1.91

1.91

1.91

1.91

1.91

1.91

1.91

1.91

Completed cable

Approx. overall diameter

mm

23.2

25.6

30

34.9

40.6

44.l

49.2

54.9

Approx. weight of cable

kg/km

470

560

740

980

1330

l,580

l,940

2,4l0

Packing length

m/drum

1000

1000

1000

1000

500

500

500

500

 

AL/XLPE INSULATED AERIAL BUNDLED CABLES BS 7870-5 0.6/1 (1.2) kV

BS 7870-5 0.6/1 (1.2) kV Cables without street lighting

Phase conductor

Nominal cross-sectional area

mm2

25

35

50

70

95

25

35

50

70

95

120

Number of cores


1

1

1

1

1

3

3

3

3

3

3

Minimum number of wires


6

6

6

12

15

6

6

6

12

15

15

Nominal insulation thickness

mm

1.3

1.3

1.5

1.5

1.7

1.3

1.3

1.5

1.5

1.7

1.7

Diameter of insulated core

mm

8.8

9.8

11.5

13.2

15.3

8.8

9.8

11.5

13.2

15.3

16.8

Max. dc resistance at 20°C

ohm/km

1.2

0.868

0.641

0.443

0.32

1.2

0.868

0.641

0.443

0.32

0.253

Current rating at still wind ambient temperature = 30°C Conductor temperature = 75°C

A

84

104

129

167

209

84

104

129

167

209

283

Neutral conductor

Nominal cross-sectional area

mm2

25

35

50

70

95

25

35

50

70

95

120

Minimum number of wires


6

6

6

12

15

6

6

6

12

15

15

Nominal insulation thickness

mm

1.3

1.3

1.5

1.5

1.7

1.3

1.3

1.5

1.5

1.7

1.7

Diameter of insulated core

mm

8.8

9.8

11.5

13.2

15.3

8.8

9.8

11.5

13.2

15.3

16.8

Max. dc resistance at 20°C

ohm/km

1.2

0.868

0.641

0.443

0.32

1.2

0.868

0.641

0.443

0.32

0.253

Completed cable

Minimum breaking load

kN

8.2

11.2

15.2

22

30.6

l6.4

22.4

30.4

44

61.2

77.6

Approx. overall diameter

mm

17.6

19.6

23

26.4

30.6

21.2

23.7

27.8

31.9

36.9

40.6

Approx. weight of cable

kg/km

210

270

360

500

680

4l0

550

730

1000

1370

1690

Packing length

m/drum

1000

1000

1000

1000

500

1000

1000

1000

1000

500

500

 

BS 7870-5 0.6/1 (1.2) kV Cables without street lighting Cables with street lighting

Phase conductor

Nominal cross-sectional area

mm2

50

70

95

Number of cores


3

3

3

Minimum number of wires


6

12

15

Nominal insulation thickness

mm

1.5

1.5

1.7

Diameter of insulated core

mm

11.5

13.2

15.3

Max. dc resistance at 20°C

ohm/km

0.641

0.443

0.32

Current rating at still wind, ambient

temperature = 30°C conductor temperature = 75°C

A

129

167

209

Neutral conductor

Nominal cross-sectional area

mm2

50

70

95

Minimum number of wires


6

12

15

Nominal insulation thickness

mm

1.5

1.5

1.7

Diameter of insulated core

mm

11.5

11.5

15.3

Max. dc resistance at 20°C

ohm/km

0.641

0.443

0.32

Street lighting conductor

Nominal cross-sectional area

mm2

25

25

25

Minimum number of wires


6

6

6

Nominal insulation thickness

mm

1.3

1.3

1.3

Diameter of insulated core

mm

8.8

8.8

8.8

Max. dc resistance at 20°C

ohm/km

1.2

1.2

1.2

Completed cable

Minimum breaking load

kN

34.5

48.1

65.3

Approx. overall diameter

mm

29.8

33.6

38.2

Approx. weight of cable

kg/km

830

1100

l470

Packing length

m/drum

1000

1000

500

 

AL/XLPE INSULATED AERIAL BUNDLED CABLES IEC 60502 & DES/LV/ABC 0.6/1 (1.2) kV

IEC 60502 & DES/LV/ABC 0.6/1 (1.2) kV Cables without street lighting

Phase conductor

Nominal cross-sectional area

mm2

25

35

Number of cores


3

3

Minimum number of wires


6

6

Nominal insulation thickness

mm

l.4

l.4

Diameter of insulated core

mm

8.9

9.9

Max. dc resistance at 20°C

ohm/km

1.2

0.868

Minimum breaking load

kN

3.5

4.9

Current rating at still wind, ambient temperature = 30°C, conductor temperature = 75°C

A

84

104

Neutral Conductor

Nominal cross-sectional area

mm2

25

35

Minimum number of wires


6

6

Nominal insulation thickness

mm

l.4

l.4

Diameter of insulated core

mm

8.9

9.9

Max. dc resistance at 20°C

ohm/km

1.2

0.868

Minimum breaking load

kN

3.5

4.9

Completed cable

Approx. overall diameter

mm

21.5

23.9

Approx. weight of cable

kg/km

420

550

Packing length

m/drum

1000

1000


IEC 60502 & DES/LV/ABC 0.6/1 (1.2) kV Cables with street lighting

Phase conductor

Nominal cross-sectional area

mm2

120

l85

Number of cores


3

3

Minimum number of wires


15

30

Nominal insulation thickness

mm

1.7

2.2

Diameter of insulated core

mm

17

21

Max. dc resistance at 20°C

ohm/km

0.253

0.164

Minimum breaking load

kN

16.8

25.9

Current rating at still wind, ambient temperature = 30°C, conductor temperature = 75°C

A

246

332

Neutral conductor

Nominal cross-sectional area

mm2

120

185

Minimum number of wires


15

30

Nominal insulation thickness

mm

1.7

2.2

Diameter of insulated core

mm

17

21

Max. dc resistance at 20°C

ohm/km

0.253

0.l64

Minimum breaking load

kN

l6.8

25.9

Street lighting conductor

Nominal cross-sectional area

mm2

25

25

Minimum number of wires


6

6

Nominal insulation thickness

mm

1.4

1.4

Diameter of insulated core

mm

8.9

8.9

Max. dc resistance at 20°C

ohm/km

1.2

1.2

Completed cable

Approx. overall diameter

mm

43.8

50.7

Approx. weight of cable

kg/km

1,800

2700

Packing length

m/drum

500

500

 

AL/XLPE INSULATED, PVC OUTER SHEATHED AERIAL BUNDLED CABLES AL/XLPE/SCT/PVC CABLES , MEDIUM VOLTAGE IEC 60502 & TNB Specifcation


AERIAL BUNDLED CABLES AL/XLPE/SCT/PVC CABLES IEC 60502 & TNB Specifcation 6.35/11 (12) kV


Phase conductor

Nominal cross-sectional area

mm2

50

70

95

120

150

l85

240

Number of cores


3

3

3

3

3

3

3

Minimum number of wires


6

12

15

15

15

30

30

Nominal diameter of conductor

mm

8.l

9.7

11.5

12.9

l4.3

16.1

l8.4

Nominal thickness of XLPE insulation

mm

3.4

3.4

3.4

3.4

3.4

3.4

3.4

Metallic screening approx. thickness of copper tape

mm

0.2

0.2

0.2

0.2

0.2

0.2

0.2

Nominal thickness of outer sheath

mm

2.3

2.3

2.3

2.3

2.3

2.3

2.3

Nominal diameter over sheathing

mm

23

24.6

26.3

27.8

29.2

30.9

33.3

Max. dc resistance at 20°C

ohm/km

0.64l

0.443

0.32

0.253

0.206

0.l64

0.125

Earth fault current carrying capacity of metallic screen at

-1 second ( 1 Core )

kA

1.57

1.72

1.88

2.01

2.l4

2.3

2.52

-3 seconds ( 1 Core )

kA

0.9

0.99

l.08

1.16

1.23

1.33

l.45

Messenger – Galvanized steel wire

Nominal cross-sectional area

mm2

50

50

50

50

50

50

50

Stranding

No./mm

7/3.l5

7/3.l5

7/3.l5

7/3.l5

7/3.l5

7/3.l5

7/3.l5

Direction of the outermost layer Righthand (Z)

Overall diameter

mm

9.45

9.45

9.45

9.45

9.45

9.45

9.45

Minimum breaking load

kg

6270

6270

6270

6270

6270

6270

6270

Completed cable

Approx. overall diameter

mm

55

59

62

65

67

71

75

Approx. weight of cable

kg/km

2540

2890

3300

3660

4040

4540

5290

Packing length

m/drum

500

500

500

500

500

500

500


AERIAL BUNDLED CABLES AL/XLPE/SCT/PVC CABLES IEC 60502 & TNB Specifcation 12.7/22 (24) kV

Phase conductor

Nominal cross.sectional area

mm2

50

70

95

120

150

l85

240

Number of cores


3

3

3

3

3

3

3

Minimum number of wires


6

12

15

15

15

30

30

Nominal diameter of conductor

mm

8.l

9.7

11.5

12.9

l4.3

16.1

l8.4

Nominal thickness of XLPE insulation

mm

5.5

5.5

5.5

5.5

5.5

5.5

5.5

Metallic screening approx. thickness of copper tape

mm

0.2

0.2

0.2

0.2

0.2

0.2

0.2

Nominal thickness of outer sheath

mm

2.3

2.3

2.3

2.3

2.3

2.3

2.3

Nominal diameter over sheathing

mm

27.2

28.8

30.5

32

33.4

35.1

37.5

Max. dc resistance at 20°C

ohm/km

0.64l

0.443

0.32

0.253

0.206

0.l64

0.125

Earth fault current carrying capacity of metallic screen at

-1 second ( 1 Core )

kA

1.96

2.11

2.26

2.4

2.53

2.68

2.9

-3 seconds ( 1 Core )

kA

1.13

1.21

1.31

l.38

l.46

1.55

1.67

Messenger – Galvanized steel wire









Nominal cross-sectional area

mm2

50

50

50

50

50

50

50

Stranding

No./mm

7/3.l5

7/3.l5

7/3.l5

7/3.l5

7/3.l5

7/3.l5

7/3.l5

Direction of the outermost layer Right-hand (Z)

Overall diameter

mm

9.45

9.45

9.45

9.45

9.45

9.45

9.45

Minimum breaking load

kg

6270

6270

6270

6270

6270

6270

6270

Completed cable

Approx. overall diameter

mm

64

67

70

73

75

78

83

Approx. weight of cable

kg/km

3150

3540

3980

4360

4770

5300

6100

Packing length

m/drum

500

500

500

500

500

250

250


AERIAL BUNDLED CABLES AL/XLPE/SCT/PVC CABLES IEC 60502 & TNB Specifcation 19/33 (36) kV

Phase conductor

Nominal cross-sectional area

mm2

50

70

95

120

150

l85

240

Number of cores


3

3

3

3

3

3

3

Minimum number of wires


6

12

15

15

15

30

30

Nominal diameter of conductor

mm

8.l

9.7

11.5

12.9

l4.3

16.1

l8.4

Nominal thickness of XLPE insulation

mm

8

8

8

8

8

8

8

Metallic screening approx. thickness of copper tape

mm

0.2

0.2

0.2

0.2

0.2

0.2

0.2

Nominal thickness of outer sheath

mm

2.3

2.3

2.3

2.3

2.3

2.3

2.3

Nominal diameter over sheathing

mm

32.2

33.8

35.5

37

38.4

40.l

42.5

Max. dc resistance at 20°C

ohm/km

0.64l

0.443

0.32

0.253

0.206

0.l64

0.125

Earth fault current carrying capacity of metallic screen at

-1 second ( 1 Core )

kA

2.4l

2.56

2.72

2.86

2.99

3.l4

3.36

-3 seconds ( 1 Core )

kA

1.39

l.48

1.57

1.65

1.72

l.8l

l.94

Messenger – Galvanized steel wire

Nominal cross.sectional area

mm2

50

50

50

50

50

50

50

Stranding

No./mm

7/3.l5

7/3.l5

7/3.l5

7/3.l5

7/3.l5

7/3.l5

7/3.l5

Direction of the outermost layer

Righthand (Z)








Overall diameter

mm

9.45

9.45

9.45

9.45

9.45

9.45

9.45

Minimum breaking load

kg

6270

6270

6270

6270

6270

6270

6270

Completed cable

Approx. overall diameter

mm

73

76

79

82

84

87

91

Approx. weight of cable

kg/km

3980

4400

4880

5300

5740

6310

7160

Packing length

m/drum

500

500

500

250

250

250

250


AL/XLPE INSULATED, PE OUTER SHEATHED AERIAL BUNDLED CABLES  AL/XLPE/SCW/HDPE AERIAL CABLES , MEDIUM VOLTAGE 19/33 (36) kV AS/NZS 3599.1


AL/XLPE/SCW/HDPE AERIAL BUNDLED CABLES AS/NZS 3599.1 (Light Duty Screen) 6.35/11 (12) kV

Phase conductor

Nominal cross-sectional area

mm2

35

35

50

70

95

120

150

l85

Number of cores


3

3

3

3

3

3

3

3

Minimum number of wires


6

6

6

12

15

l8

l8

30

Nominal diameter of conductor

mm

7

7

8.l

9.7

l4.5

12.9

l4.3

16.1

Minimum thickness of conductor screen

mm

0.3

0.3

0.3

0.3

0.3

0.3

0.3

0.3

Nominal thickness of XLPE insulation

mm

3.4

3.4

3.4

3.4

3.4

3.4

3.4

3.4

Minimum thickness of insulation screen

mm

0.6

0.6

0.6

0.6

0.6

0.6

0.6

0.6

No. and diameter of metallic screening approx. of copper wire

no./mm

24/0.85

24/0.85

24/0.85

24/0.85

24/0.85

24/0.85

24/0.85

24/0.85

Nominal thickness of outer sheath

mm

1.8

1.8

1.8

1.8

1.8

1.8

1.8

1.9

Nominal diameter over sheathing

mm

24.2

24.2

25.1

26.7

28.4

29.9

31.3

33.2

Max. dc resistance at 20°C

ohm/km

0.868

0.868

0.641

0.443

0.32

0.253

0.206

0.164

Current rating at Ambient temperature = 30°C

A

185

185

210

260

315

365

415

475

Ambient temperature = 40°C Solar radiation = IOOOw/m2 Wind speed = lm/s

A

155

155

l85

230

280

325

370

425

Earth fault current carrying capacity of metallic screen at -1 second ( 1 core )

kA

2

2

2

2

2

2

2

2

Messenger – Galvanized steel wire

Stranding

No./mm

7/2.0

19/2.0

l9/2.0

l9/2.0

l9/2.0

l9/2.0

l9/2.0

l9/2.0

Direction of the outermost layer

Righthand (Z)









Overall diameter

mm

6

10

10

10

10

10

10

10

Completed cable

Approx. overall diameter

mm

54.4

58.4

60.1

63.4

66.8

69.8

72.6

76.4

Approx. weight of cable

kg/km

l890

2190

2320

2610

2960

3260

3590

4060

Packing length

m/drum

500

500

500

500

500

500

250

250


AL/XLPE/SCW/HDPE AERIAL BUNDLED CABLES AS/NZS 3599.1 (Heavy Duty Screen) 6.35/11 (12) kV

Phase conductor

Nominal cross.sectional area

mm2

35

35

50

70

95

120

150

l85

Number of cores


3

3

3

3

3

3

3

3

Minimum number of wires


6

6

6

12

15

l8

l8

30

Nominal diameter of conductor

mm

7

7

8.l

9.7

11.5

12.9

l4.3

16.1

Minimum thickness of conductor screen

mm

0.3

0.3

0.3

0.3

0.3

0.3

0.3

0.3

Nominal thickness of XLPE insulation

mm

3.4

3.4

3.4

3.4

3.4

3.4

3.4

3.4

Minimum thickness of insulation screen

mm

0.6

0.6

0.6

0.6

0.6

0.6

0.6

0.6

No. and diameter of metallic screening approx. of copper wire

no./mm

40/0.85

40/0.85

23/l.35

32/l.35

38/l.35

38/l.35

38/l.35

38/l.35

Nominal thickness of outer sheath

mm

l.8

l.8

l.8

l.8

l.8

l.8

l.8

1.9

Nominal diameter over sheathing

mm

24.2

24.2

26.1

27.7

29.4

30.9

32.3

34.2

Max. dc resistance at 20°C

ohm/km

0.868

0.868

0.64l

0.443

0.32

0.253

0.206

0.l64

Current rating at Ambient temperature = 30°C

A

l85

l85

210

260

315

365

4l5

475

Ambient temperature = 40°C Solar radiation = I000w/m2 Wind speed = lm/s

A

155

155

l85

230

280

325

370

425

Earth fault current carrying capacity of metallic screen at -1 second ( 1 Core )

kA

3.3 *

3.3 *

4.8*

6.8*

8

8

8

8

Messenger – Galvanized steel wire

Stranding

No./mm

7/2.0

l9/2.0

l9/2.0

l9/2.0

l9/2.0

l9/2.0

l9/2.0

l9/2.0

Direction of the outermost layer

Right-hand (Z)









Overall diameter

mm

6

10

10

10

10

10

10

10

Completed cable

Approx. overall diameter

mm

54.4

58.4

62.1

65.4

68.8

7l.8

74.6

78.4

Approx. weight of cable

kg/km

2150

2440

2880

3540

4l30

4440

4770

5240

Packing length

m/drum

500

500

500

500

500

500

250

250


AL/XLPE/SCW/HDPE AERIAL BUNDLED CABLES AS/NZS 3599.1 (Light Duty Screen) 12.7/22 (24) kV

Phase conductor

Nominal cross-sectional area

mm2

35

35

50

70

95

120

150

l85

Number of cores


3

3

3

3

3

3

3

3

Minimum number of wires


6

6

6

12

15

l8

l8

30

Nominal diameter of conductor

mm

7

7

8.l

9.7

11.5

12.9

l4.3

16.1

Minimum thickness of conductor screen

mm

0.3

0.3

0.3

0.3

0.3

0.3

0.3

0.3

Nominal thickness of XLPE insulation

mm

5.5

5.5

5.5

5.5

5.5

5.5

5.5

5.5

Minimum thickness of insulation screen

mm

0.6

0.6

0.6

0.6

0.6

0.6

0.6

0.6

No. and diameter of metallic screening approx. of copper wire

no./mm

24/0.85

24/0.85

24/0.85

24/0.85

24/0.85

24/0.85

24/0.85

24/0.85

Nominal thickness of outer sheath

mm

1.8

1.8

1.8

1.8

1.9

1.9

2

2

Nominal diameter over sheathing

mm

28.4

28.4

29.3

30.9

32.8

34.3

35.9

37.6

Max. dc resistance at 20°C

ohm/km

0.868

0.868

0.641

0.443

0.32

0.253

0.206

0.164

Current rating at Ambient temperature = 30°C

A

170

170

205

260

315

360

4l0

470

Ambient temperature = 40°C Solar radiation = IOOOw/m2 Wind speed = lm/s

A

150

150

l85

230

280

320

365

4l5

Earth fault current carrying capacity of metallic screen at -1 second ( 1 Core )

kA

2

2

2

2

2

2

2

2

Messenger – Galvanized steel wire

Stranding

No./mm

7/2.0

19/2.0

l9/2.0

l9/2.0

l9/2.0

l9/2.0

l9/2.0

l9/2.0

Direction of the outermost layer

Righthand (Z)









Overall diameter

mm

6

10

10

10

10

10

10

10

Completed cable

Approx. overall diameter

mm

62.8

66.8

68.5

7l.8

75.6

78.6

8l.8

85.2

Approx. weight of cable

kg/km

2340

2640

2780

3100

3510

3850

4240

47l0

Packing length

m/drum

500

500

500

250

250

250

250

250


AL/XLPE/SCW/HDPE AERIAL BUNDLED CABLES AS/NZS 3599.1 (Heavy Duty Screen) 12.7/22 (24) kV

Phase conductor

Nominal cross.sectional area

mm2

35

35

50

70

95

120

150

l85

Number of cores


3

3

3

3

3

3

3

3

Minimum number of wires


6

6

6

12

15

l8

l8

30

Nominal diameter of conductor

mm

7

7

8.l

9.7

11.5

12.9

l4.3

16.1

Minimum thickness of conductor screen

mm

0.3

0.3

0.3

0.3

0.3

0.3

0.3

0.3

Nominal thickness of XLPE insulation

mm

5.5

5.5

5.5

5.5

5.5

5.5

5.5

5.5

Minimum thickness of insulation screen

mm

0.6

0.6

0.6

0.6

0.6

0.6

0.6

0.6

No. and diameter of metallic screening approx. of copper wire

no./mm

40/0.85

40/0.85

23/l.35

32/l.35

38/l.35

38/l.35

38/l.35

38/l.35

Nominal thickness of outer sheath

mm

l.8

l.8

l.8

l.8

1.9

1.9

2

2

Nominal diameter over sheathing

mm

28.4

28.4

30.3

31.9

33.8

35.3

36.9

38.6

Max. dc resistance at 20°C

ohm/km

0.868

0.868

0.64l

0.443

0.32

0.253

0.206

0.l64

Current rating at Ambient temperature = 30°C

A

170

170

205

260

315

360

4l0

470

Ambient temperature = 40°C Solar radiation = I000w/m2 Wind speed = lm/s

A

150

150

185

230

280

320

365

4l5

Earth fault current carrying capacity of metallic screen at -1 second ( 1 Core )

kA

3.3 *

3.3 *

4.8*

6.8*

8

8

8

8

Messenger – Galvanized steel wire

Stranding

No./mm

7/2.0

19/2.0

19/2.0

19/2.0

19/2.0

19/2.0

19/2.0

19/2.0

Direction of the outermost layer

Right-hand (Z)









Overall diameter

mm

6

10

10

10

10

10

10

10

Completed cable

Approx. overall diameter

mm

62.8

66.8

70.5

73.8

77.6

80.6

83.8

87.2

Approx. weight of cable

kg/km

2600

2900

3350

4030

4680

5020

54l0

5880

Packing length

m/drum

500

500

500

250

250

250

250

250

AL/XLPE INSULATED, PE OUTER SHEATHED AERIAL BUNDLED CABLES AL/XLPE/HDPE AERIAL CABLES, MEDIUM VOLTAGE AS/NZS 3599.2


AERIAL BUNDLED CABLES AL/XLPE/HDPE AS/NZS 3599.2 6.35/11 (12) kV

Phase conductor

Nominal cross-sectional area

mm2

35

50

70

95

120

150

185

Number of cores


3

3

3

3

3

3

3

Minimum number of wires


6

6

12

15

18

18

30

Nominal diameter of conductor

mm

7

8.1

9.7

11.5

12.9

14.3

16.1

Minimum thickness of conductor screen

mm

0.3

0.3

0.3

0.3

0.3

0.3

0.3

Nominal thickness of XLPE insulation

mm

3.4

3.4

3.4

3.4

3.4

3.4

3.4

Nominal thickness of cross-linked screen layer

mm

0.6

0.6

0.6

0.6

0.6

0.6

0.6

Nominal thickness of semi-conductive HDPE layer

mm

1.2

1.2

1.2

1.2

1.2

1.2

1.2

Max. dc resistance at 20°C

ohm/km

0.868

0.64l

0.443

0.32

0.253

0.206

0.l64

Current rating at Ambient temperature = 40°C Solar radiation = I000w/m2 Wind speed = lm/s

A

165

200

245

300

345

390

450

Messenger – AAAC 1120

Stranding

No./mm

7/5.0

7/5.0

7/5.0

7/5.0

19/3.65

l9/3.65

l9/3.65

Direction of the outermost layer

Righthand (Z)








Overall diameter

mm

l4.3

l4.3

l4.3

l4.3

17.3

17.3

17.3

Completed cable

Approx. overall diameter

mm

52.2

53.5

56.7

60.2

66.2

69

72.4

Approx. weight of cable

kg/km

l470

l580

l850

2l80

2640

2960

3380

Packing length

m/drum

500

500

500

500

500

500

250

 

AERIAL BUNDLED CABLES AL/XLPE/HDPE AS/NZS 3599.2   12.7/22 (24) kV

Phase conductor

Nominal cross.sectional area

mm2

35

50

70

95

120

150

185

Number of cores


3

3

3

3

3

3

3

Minimum number of wires


6

6

12

15

l8

l8

30

Nominal diameter of conductor

mm

7

8.1

9.7

11.5

12.9

l4.3

16.1

Minimum thickness of conductor screen

mm

0.3

0.3

0.3

0.3

0.3

0.3

0.3

Nominal thickness of XLPE insulation

mm

5.5

5.5

5.5

5.5

5.5

5.5

5.5

Nominal thickness of cross-linked screen layer

mm

0.6

0.6

0.6

0.6

0.6

0.6

0.6

Nominal thickness of semi-conductive HDPE layer

mm

1.2

1.2

1.2

1.2

1.2

1.2

1.2

Max. dc resistance at 20°C

ohm/km

0.868

0.64l

0.443

0.32

0.253

0.206

0.l64

Current rating at Ambient temperature = 40°C Solar radiation = I000w/m2 Wind speed = lm/s

A

165

195

245

295

340

385

440

Messenger – AAAC 1120

Stranding

No./mm

7/5.0

7/5.0

7/5.0

7/5.0

l9/3.65

l9/3.65

l9/3.65

Direction of the outermost layer

Right-hand (Z)

Overall diameter

mm

l4.3

l4.3

l4.3

l4.3

17.3

17.3

17.3

Completed cable

Approx. overall diameter

mm

60.6

61.9

65.1

68.6

74.6

77.4

80.8

Approx. weight of cable

kg/km

l890

2000

2300

2670

3160

3500

3950

Packing length

m/drum

500

500

500

500

250

250

250

 

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