Alumoweld Aluminum Clad Steel Overhead Ground Wire

Alumoweld Aluminum Clad Steel Overhead Ground Wire

Aluminum-Clad Steel Overhead Ground Wire

Specified by electric utilities for use on transmission lines as ground / shield wires

Manufacturer & Supplier from China

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Overview

Application

The covered aluminum steel wire for compression, internationally known as Alumoweld or ACS, is a wire of high resistance whose cover is carried through an extrusion process, that adheres the aluminum by pressure and heat. Once the covering process is finished, the wire is drawn until its final diameter without any alteration in the aluminum steel ratio.

Manufacture of Overhead Bare Conductor, OPGW, Ground Wire,Overhead Ground wire, Messenger wire, Guy wire, Formed wire for protecting, Terminating and Splicing Transmission and Distribution lines,Shield wire Protecting Transmission lines against lightning damage fence, barber wire and hardware. Aluminum-Clad steel Wire and Strand is used by Power Utilities as well as Formed Wire and Optical Ground Wire Manufacturers.

Standards

ASTM B416-American Standard

DIN 48201-German Standards

IEC 61232-International Electrotechnical Commission International Standards

ASTM B502-93-American Standard of Aluminum Clad Steel Wires

AS 1222.2-92-Australia Standard of Aluminum Clad Wires

ASTM B 415-02 1, Tensile Requirement

Parameter

ASTM B416


Code Number


Area


No.of Wires

Diameter

Weight

Rated Strength

Max.D.C. Resistance at 20℃

Wire

Cond.


mm2


mm

mm

kg/km

kN

Ω/km

3 x 5AWG

50.32

3

4.62

9.96

334.1

54.42

1.6990

3 x 6AWG

39.00

3

4.11

8.87

265.0

45.74

2.1420

3x7AWG

31.65

3

3.67

7.90

210.1

38.36

2.7010

3 x 8AWG

25.10

3

3.26

7.03

166.7

32.06

3.4060

3 x 9AWG

19.90

3

2.91

6.26

132.2

25.43

4.2940

3x10AWG

15.78

3

2.59

5.58

104.8

20.16

5.4150

7 x 5AWG

117.40

7

4.62

13.90

781.1

120.27

0.7426

7 x 6AWG

93.10

7

4.11

12.40

619.5

101.14

0.9198

7x7AWG

73.87

7

3.67

11.00

491.1

84.81

1.1600

7x8AWG

58.56

7

3.26

9.78

389.6

70.88

1.4630

7 x 9AWG

46.44

7

2.91

8.71

308.9

56.20

1.8440

7x10AWG

36.83

7

2.59

7.76

245.1

44.58

2.3250

7x11AWG

29.21

7

2.30

6.91

194.4

35.35

2.9320

7x12AWG

23.16

7

2.05

6.16

154.2

28.03

3.6970

19x5AWG

318.70

19

4.62

23.10

2129.0

326.39

0.2698

19x6AWG

252.70

19

4.11

20.60

1688.0

274.55

0.3402

19x7AWG

200.40

19

3.67

18.30

1339.0

230.18

0.4290

19x8AWG

158.90

19

3.26

16.30

1062.0

192.41

0.5409

19x9AWG

126.10

19

2.91

14.50

842.0

152.58

0.6821

19x10AWG

99.96

19

2.59

12.90

667.7

121.00

0.8601

37 x 5AWG

620.60

37

4.62

32.30

4170.0

635.43

0.1394

37 x 6AWG

492.20

37

4.11

28.80

3307.0

534.85

0.1757

37 x 7AWG

390.30

37

3.67

25.70

2623.0

448.09

0.2216

37 x 8AWG

309.50

37

3.26

22.90

2080.0

374.67

0.2794

37 x 9AWG

245.50

37

2.91

20.30

1649.0

279.11

0.3523

37x10AWG

194.70

37

2.59

17.90

1308.0

235.61

0.4443

 

DIN 48201 

Code Number

Area

No. of wires

Diameters(mm)

Weight

Rated Strength

DC Resistance

mm2

mm2

wire

conductor

kg/km

kN

ohm/km

25

24.25

7

2.1

6.3

162

31.56

3.546

35

34.36

7

2.5

7.5

229

44.72

2.499

50

49.48

7

3

9

330

64.4

1.736

70

65.81

19

2.1

10.5

441

85.65

1.313

95

93.27

19

2.5

12.5

626

121.39

0.925

120

116.99

19

2.8

14

785

152.26

0.737

150

147.11

37

2.25

15.7

990

191.46

0.587

185

181.62

37

2.5

17.5

1221

236.38

0.476

240

242.54

61

2.25

20.2

1635

299.05

0.357

300

299.43

61

2.5

22.5

2017

369.2

0.289

 

IEC 61232 

Class

20SA

27SA

30SA

40SA

Type

A

B

Tolerance on diameter

Ø ≥ 2,67 mm

± 1,5%

± 1,5%

± 1,5%

± 1,5%

± 1,5%

Ø < 2,67 mm

± 0,04 mm

± 0,04 mm

± 0,04 mm

± 0,04 mm

± 0,04 mm

Minimum thickness of aluminium clad (% of radius)

8% if Ø < 1,80 mm

14%

15%

25%

10% if Ø ≥ 1,80 mm

Nominal density at 20°C (g/cm³)

6,59

6,53

5,91

5,61

4,64

Resistivity at 20°C max. (nΩ x m)

84,80

84,80

63,86

57,47

43,10

Conductivity (IACS)

20,3%

20,3%

27%

30%

40%

Final modulus of elasticity (GPa)

162

155

140

132

109

Coefficient of linear expansion (K-1)

13,0 x 10-6

12,6 x 10-6

13,4 x 10-6

13,8 x 10-6

15,5 x 10-6

Constant-mass temperature coefficient of resistance (K-1)

0,0036

0,0036

0,0036

0,0038

0,0040

MECHANICAL PROPERTIES

class

type

nominal diameter (mm)

min. tensile strength (N/mm²)

min. stress at 1% extension

elongation

torsion test (min. twists)

20SA

A

1,24

3,25

1340

1200

1,5%

20

3,26

3,45

1310

1180

3,46

3,65

1270

1140

3,66

3,95

1250

1100

3,96

4,10

1210

1100

4,11

4,40

1180

1070

4,41

4,60

1140

1030

4,61

4,75

1100

1000

4,76

5,50

1070

1000

B

1,24

5,50

1320

1100

27SA

2,50

5,00

1080

800

30SA

2,50

5,00

880

650

40SA

2,50

5,00

680

500

 

ASTM B502-93 

Diameter

  Cross Section(㎜²)

  Unit Length Weight(kg/km)

Min Breaking Load(kN)

Min Tensile Strength (Mpa)

Resistance at 20℃ ㎜ ²/m≤

  Nominal

  Max

  Min

2.75

2.791

2.709

5.94

39.1

7.96

1340

14.3

3

3.045

2.995

7.069

46.6

9.47

1340

12

3.25

3.299

3.201

8.296

54.7

11.1

1340

10.2

3.75

3.806

3.694

11.04

72.8

13.8

1250

7.7

4.25

4.313

4.186

14.19

93.5

16.7

1180

5.98

 

AS 1222.2-92 

Nominal Diameter

Calculated Cross Section Area(㎜²)

Min Tensile Strength (Mpa)

Calculated Breaking Load (KN)

Min Coating Thickness

DC Resistance at 20℃ ㎜² /m≤

Weight (kg/km)

mm

AWG

2.052

12

3.307

1340

4.45

0.103

25.64

21.8

2.304

11

4.169

1340

5.61

0.115

20.34

27.49

2.589

10

5.26

1340

7.07

0.13

16.12

34.66

2.904

9

6.633

1340

8.92

0.145

12.78

43.65

3.264

8

8.367

1340

11.2

0.163

10.14

55.14

3.477

7

9.495

1310

12.4

0.174

8.93

62.57

3.665

7

10.55

1280

13.5

0.183

8.04

69.48

3.934

6

12.16

1240

15.1

0.197

6.93

80.13

4.115

6

13.3

1210

16

0.206

6.38

87.62

4.392

5

15.15

1170

17.7

0.22

5.6

99.84

4.62

5

16.76

1140

19.1

0.231

5.06

110.5

4.775

4

17.91

1100

19.7

0.239

4.73

118

5.189

4

21.15

1070

22.6

0.259

4.01

139.34

 

ASTM B 415-02 1 

Nominal Diameter, in./mm

Size, AWG

20.3%

27%

30%

40%

psi

MPa

psi

MPa

psi

MPa

psi

MPa

0.2043

5.19

4

155 000

1070

125 000

862

102 000

703

80 000

552

0.1880

4.78


160 000

1100

129 000

889

106 000

731

84 000

579

0.1819

4.62

5

165 000

1140

133 000

917

110 000

758

88 000

607

0.1729

4.39


170 000

1170

137 000

945

114 000

786

92 000

634

0.1620

4.11

6

175 000

1210

141 000

972

114 000

786

96 000

662

0.1549

3.93


180 000

1240

145 000

1000

118 000

814

96 000

662

0.1443

3.67

7

185 000

1280

150 000

1034

122 000

841

98 000

676

0.1369

3.48


190 000

1310

154 000

1062

126 000

869

98 000

676

0.1285

3.26

8

195 000

1340

156 000

1076

128 000

883

99 500

686

0.1144

3.91

9

195 000

1340

156 000

1076

128 000

883

99 500

686

0.1019

2.59

10

195 000

1340

156 000

1076

128 000

883

99 500

686

0.0907

2.30

11

195 000

1340

156 000

1076

128 000

883

99 500

686

0.0808

2.05

12

195 000

1340

156 000

1076

128 000

883

99 500

686

 

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