Aerial Bundled Conductors Overhead Insulated Cable

0.6/1kV, 6.35/11kV,  12.7/22kV and 19/33kV Overhead Insulated ABC Cable

Conductor: AAC AAAC ACSR Aluminium conductor, round stranded compressed (RM)

Insulation: XPLE compound, UV-resistant, PE

Professional Manufacturer & Supplier in China

Overview

Aerial Bundled Cables

LV

600/1000V ABC –Aerial Bundled Cables to BS 7870-5 (AL/XLPE)

600/1000V ABC –Aerial Bundled Cables to NFC 33-209 (AL/XLPE)

600/1000V ABC –Aerial Bundled Cables to HD 626 S1 (AL/XLPE)

600/1000V ABC –Aerial Bundled Cables to IEC 60502 & TNB Specification (AL/PE)

600/1000V ABC –Aerial Bundled Cables to AS/NZS 3560.1 (AL/XLPE)

600/1000V ABC –Aerial Bundled Cables to DES/LVC/ABC Specification & IEC 60502 (AL/XLPE)

MV

6.35/11kV & 12.7/22kV Non Screened ABC –Aerial Bundled Cables to AS/NZS 3599.1(AL/XLPE/HDPE)

6.35/11kV Screened ABC –Aerial Bundled Cables to AS/NZS 3599.1(AL/XLPE /CWS/HDPE)

12.7/22kV Screened ABC –Aerial Bundled Cables to AS/NZS 3599.1(AL/XLPE /CWS/HDPE)


Aluminium Conductor Cables

All Aluminum Conductor (AAC) Cables

All Aluminum Alloy Conductor (AAAC) Cables

Aluminum Conductor Steel Reinforced (ACSR) Cables

LV Aerial Bundled Conductor (ABC) Cables

MV Aerial Bundled Conductor (ABC) Cables


0.6/1kV LV Aerial Bundled Conductor (ABC) Cable


APPLICATION

Aerial Bundled Conductor cables can be used to replace bare conductor cables in overhead distribution systems. It is ideal for use in urban areas with congested power distribution and narrow lanes and by-lanes. The flexible system is much easier than conventional overhead power lines to re-route when demanded by changes in urban development plans.


CONSTRUCTION

ABC (Aerial Bundled Cables or Aerial Bundled Conductors) are several phase conductors insulated and tightly bundled together with bare neutral conductor for use in overhead power lines. It utilizes the same principles as used for bundled conductors, but are much closer together and each one, except the neutral line, is surrounded by a layer of insulation. This is in direct contrast to the traditional use of uninsulated conductors which are separated by air gaps. LV (Low Voltage) abc aluminum cable are already in use in many countries around the world.


STANDARDS

Basic design to AS/NZS 3560-1 / BS 7870 / TNB Specification(IEC 60502) / HD 626 S1 / NFC 33-209 standards.


Rated voltage  0.6/1KV ABC Cable
Cores 1,2,3, 4, 3+1,4+1 etc.
Section 10mm2~120mm2
Phase Conductor Aluminium (AAC)
Neutral Conductor AAAC/ACSR
Insulation XLPE/ PE/ PVC/ LEPE/ HDPE
Standards: NFC 33-209/ BS 7870-5/ IEC 60502/AS/NZS or according to your requirement.
Application Overhead power transmission.


6.35/11kV, 12.7/22kV and 19/33kV MV Aerial Bundled Conductor (ABC) Cable


APPLICATION

Aerial bundled cables are mainly used for secondary overhead lines on poles or as feeders to residential premises.


Standards

Basic design to IEC 60502 / AS/NZS 3599-1 standards.


CONSTRUCTION


Phase Conductor: Circular compacted stranded H68 aluminium to BS2627.

Conductor Screen: Extruded semi-conductive layer.

Insulation: XLPE

Insulation Screen: Extruded semi-conductive layer.

Metallic Screen(optional): Copper wire screen or copper tape screen.

Separator: Semi-conductive swellable tape.

Outer Sheath: HDPE

Support Conductor: Galvanized steel wires.

Assembly: Three XLPE insulated screened cores are bundled around the galvanized steel wires in a right hand lay.

11kv-abc-cable.jpg


Parameter

   0.6/1 KV ABC (Aerial Bundle) Cable- AS/NZS 3560.1 (AL/XLPE)

Number of Cores x Nominal Cross SectionOverall DiameterWeightMinimum Breaking LoadCurrent Rating
No.mm^2mmKg/KmKNA
2x16 RM151404.478
2x25 RM17.62107105
2x35 RM19.62709.8125
2x50 RM22.837011.4150
2x95 RM30.668015.3230
3x25 RM193108.897
3x35 RM21.14109.8120
3x50 RM24.655011.4140
4x16 RM18.12908.874
4x25 RM21.24101497
4x35 RM23.755019.6120
4x50 RM27.574028140
4x70 RM31.9100039.2175
4x95 RM36.9137053.2215
4x120 RM40.6169067.2250
4x150 RM43.9202084280

    

0.6/1 KV ABC-Aerial Bundled Cable- ES/LVC- IEC 60502-(AL/XLPE)     

Number of cores x nominal cross sectionmin. breaking load of conductor strandCurrent rating in the airOuter diameterTotal weight
mm^2kNAmmkg/km
4x25 RM3.58421.5420
4x35 RM4.910423.9550
4x120+1x25 RM16.824643.81800
4x185+1x25 RM25.933250.72700

     

0.6/1 KV ABC-Aerial Bundle Cable- IEC 60502 & TNB-(AL/PE)     

Number of cores x nominal cross sectionmin. breaking load of conductor strandCurrent rating in the airOuter diameterTotal weight
mm^2kNAmmkg/km
1x16+1x 25 RM6.46115.3160
3x16+1x 25 RM6.46119290
3x25+1x 25 RM6.48423.2400
3x35+1x 25 RM6.410425.6500
3x50+1x 35 RM8.912930680
3x70+1x 50 RM12.116734.9920
3x95+1x 70 RM1820940.61270
3x120+1x 70 RM1824644.11510
3x150+1x 95 RM24.228349.21870
3x185+1x120 RM30.833254.92340
3x25+1x25+1x16 RM6.48423.2470
3x35+1x25+1x16 RM6.410425.6560
3x50+1x35+1x16 RM8.912930740
3x70+1x50+1x16 RM12.116734.9980
3x95+1x70+1x16 RM1820940.61330
3x120+1x70+1x16 RM1824644.11580
3x150+1x95+1x16 RM24.228349.21940
3x185+1x120+1x16 RM30.833254.92410


 0.6/1 KV ABC –Aerial Bundled Cables- BS 7870-5 (AL/XLPE)

Number of Cores x Nominal Cross SectionOverall DiameterWeightMaximum Conductor ResistanceMinimum Breaking LoadCurrent Rating
No.mm^2mmKg/KmΩ/KmKNA
1x16 RM8741.912.572
1x25 RM91061.24107
1x35 RM10.51380.8685.5132
1x50 RM11.81820.6418165
1x70 RM132520.44310.7205
1x95 RM15.43330.3213.7240
1x120 RM174080.25318.6290
1x150 RM195020.20623.2334
1x185 RM216110.16428.7389
1x240 RM248010.12537.2467
2x16 RM15.61471.912.572
2x25 RM182081.24107
2x35 RM202770.8685.5132
2x50 RM23.53610.6418165
2x70 RM25.45050.44310.7205
2x95 RM30.36660.3213.7240
2x150 RM3810040.20623.2334
4x16 RM18.82861.912.572
4x25 RM21.24301.24107
4x35 RM24.15530.8685.5132
4x50 RM27.87460.6418165
4x70 RM31.810090.44310.7205
4x95 RM37.813320.3213.7240
4x120 RM54.416320.25318.6290
4x50 + 1x25 RM31.98140.641/1.2008.0/4.0165/107
4x50 + 1x35 RM31.98450.641/0.8688.5/5.5165/132
4x70 + 1x25 RM3611050.443/1.20010.7/4.0205/107
4x70 + 2x25 RM4012170.443/1.20010.7/4.0205/107
4x95 + 1x25 RM41.814380.320/1.20013.7/4.0240/107
4x95 + 2x25 RM4215440.320/1.20013.7/4.0240/107
4x120 + 1x25 RM5920500.253/1.20018.6/4.0290/107


0.6/1 KV ABC –Aerial Bundled Cables – NFC 33-209 (AL/XLPE)

Number of Cores x Nominal Cross SectionOveral DiameterWeightMaximum Conductor ResistanceMinimum Breaking LoadCurrent Rating
No.mm^2mmKg/KmΩ/KmKNA
2x10 RM12.8933.081.538
4x10 RM15.41833.081.538
2x16 RM14.81291.912.372
2x16 RN + 2x1.5 RE14.81761.910/12.1002.372
4x16 RM17.82571.912.372
4x16 RN + 2x1.5 RE17.83041.910/12.1002.372
2x25 RM182021.23.8107
2x25 RM + 2x1.5 RE182491.200/12.1003.8107
4x25 RM21.74041.23.8107
4x25 RM + 2x1.5 RE21.74511.200/12.1003.8107
2x35 RM20.82690.8685.2132
2x35 RM + 2x1.5 RE20.83160.868/12.1005.2132
4x35 RM25.15390.8685.2132
4x35 RM + 2x1.5 RE25.15860.868/12.1005.2132
2x50 RM23.43520.6417.6165
2x50 RM + 2x1.5 RE23.43990.641/12.1007.6165
1x54.6 RM + 3x25 RM21.75070.630/1.2003.8107
1x54.6 RM + 3x25 RM + 1x16 RM24.35730.630/1.200/1.9103.8/2.3107/72
1x54.6 RM + 3x25 RM + 2x16 RM29.76390.630/1.200/1.9103.8/2.3107/72
1x54.6 RM + 3x25 RM + 3x16 RM31.17050.630/1.200/1.9103.8/2.3107/72
1x54.6 RM + 3x35 RM25.16150.630/0.8685.2132
1x54.6 RM + 3x35 RM + 1x16 RM28.16800.630/0.868/1.9105.2/2.3132/72
1x54.6 RM + 3x35 RM + 2x16 RM34.37480.630/0.868/1.9105.2/2.3132/72
1x54.6 RM + 3x35 RM + 3x16 RM35.98140.630/0.868/1.9105.2/2.3132/72
1x54.6 RM + 3x35 RM + 1x25 RM28.17140.630/0.868/1.2005.2/3.8132/107
1x54.6 RM + 3x50 RM28.27410.630/0.6417.6165
1x54.6 RM + 3x50 RM + 1x16 RM31.68060.630/0.641/1.9107.6/2.3165/72
1x54.6 RM + 3x50 RM + 2x16 RM38.68750.630/0.641/1.9107.6/2.3165/72
1x54.6 RM + 3x50 RM + 3x16 RM40.49400.630/0.641/1.9107.6/2.3165/72
1x54.6 RM + 3x50 RM + 1x25 RM31.68410.630/0.641/1.2007.6/3.8165/107
1x54.6 RM + 3x70 RM339500.630/0.44310.2205
1x54.6 RM + 3x70 RM + 1x16 RM3710140.630/0.443/1.91010.2/2.3205/72
1x54.6 RM + 3x70 RM + 2x16 RM45.210830.630/0.443/1.91010.2/2.3205/72
1x54.6 RM + 3x70 RM + 3x16 RM47.311480.630/0.443/1.91010.2/2.3205/72
1x54.6 RM + 3x70 RM + 1x25 RM3710480.630/0.443/1.20010.2/3.8205/107
1x54.6 RM + 3x70 RM + 2x25 RM45.211500.630/0.443/1.20010.2/3.8205/107
1x54.6 RM + 3x70 RM + 3x25 RM47.312500.630/0.443/1.20010.2/3.8205/107
1x54.6 RM + 3x95 RM37.411760.630/0.32013.5240
1x54.6 RM + 3x95 RM + 1x16 RM41.912430.630/0.320/1.91013.5/2.3240/72


               

 0.6/1 KV-ABC -Aerial Bundle Cable- HD 626 S1 (AL/XLPE)     

Number of cores x nominal cross sectionmin. breaking load of conductor strandCurrent rating in the airOuter diameterTotal weight
mm^2kNAmmkg/km
2x 16 RM19102,572147
2x 25 RM12004,0107208
2x 35 RM0,8685,5132277
2x 50 RM0,6418,0165361
4x 16 RM19102,572286
4x 25 RM12004,0107430
4x 35 RM0,8685,5132553
4x 50 RM0,6418,0165746
4x 70 RM0,44310,72051009
4x 95 RM0,32013,72401332
4x 120 RM0,25318,62901632
4x 35 + 1x 35 RM0,868 / 0,8685,5 / 5,5132 / 132694
4x 50 + 1x 25 RM0,641 / 1,2008,0 / 4,0165 / 107814
4x 50 + 1x 35 RM0,641 / 0,8688,5 / 5,5165 / 132845
4x 70 + 1x 25 RM0,443 / 1,20010,7 / 4,0205 / 1071105
4x 70 + 2x 25 RM0,443 / 1,20010,7 / 4,0205 / 1071217
4x 70 + 1x 35 RM0,443 / 0,86810,7 / 5,5205 / 1321150
4x 70 + 2x 35 RM0,443 / 0,86810,7 / 5,5205 / 1321289
4x 95 + 1x 25 RM0,320 / 1,20013,7 / 4,0240 / 1071438
4x 95 + 1x 35 RM0,320 / 0,86813,7 / 5,5240 / 1321467
4x 95 + 2x 25 RM0,320 / 1,20013,7 / 4,0240 / 1071544

  

6.35/11kV & 12.7/22kV Al/XlPE /HDPE Non-Screened Cables ABC Cable-AS/NZS 3599.1 Standard

number of cores x nominal cross section

Nominal conductor diameter

Nominal insulation thickness

Nominal insulation screen thickness

Nominal sheath thickness

AAAC/1120 support conductor size

Nominal overall diameter

Weight

Continuous current rating, A









Still air

1m/s wind

2m/s wind

mm^2

mm

mm

mm

mm

No/mm

mm

kg/km

A

A

A

6.35/11kV

3x35

6.9

3.4

0.8

1.2

7/4.75

52.4

1370

110

155

185

3x50

8.1

3.4

0.8

1.2

7/4.75

54.6

1530

130

185

225

3x70

9.7

3.4

0.8

1.2

7/4.75

57.8

1790

160

235

280

3x95

11.4

3.4

0.8

1.2

7/4.75

61.3

2100

195

285

345

3x120

12.8

3.4

0.8

1.2

19/3.50

67.3

2540

230

335

405

3x150

14.2

3.4

0.8

1.2

19/3.50

70.1

2840

255

380

460

3x185

15.7

3.4

0.8

1.2

19/3.50

73.1

3190

295

440

530

12.7/22kV

3x35

6.9

5.5

0.8

1.2

7/4.75

61

1780

110

155

180

3x50

8.1

5.5

0.8

1.2

7/4.75

63.3

1970

130

185

220

3x70

9.7

5.5

0.8

1.2

7/4.75

66.5

2260

160

230

275

3x95

11.4

5.5

0.8

1.2

7/4.75

69.9

2600

195

285

335

3x120

12.8

5.5

0.8

1.2

19/3.50

75.9

3070

225

330

395

3x150

14.2

5.5

0.8

1.2

19/3.50

78.7

3390

255

375

450

3x185

15.7

5.5

0.8

1.2

19/3.50

81.7

3760

290

435

520

 

6.35/11kV & 12.7/22kV AL/XLPE /CWS/HDPE Screened Cables ABC Cable-AS/NZS 3599.1 Standard

Number of Cores x Nominal Cross Section

Diameter of Conductor

Thickness of Insulation

Thickness of Insulation Screen

Copper Wire Screen Stranding

Thickness of Sheath

Galvanized Steel Wire Stranding

Nominal Sectional Area

Breaking Load

No.mm^2

mm

mm

mm

No.mm

mm

No.mm

mm^2

KN

6.35/11 kV Light Duty Screen

3x35

6.9

3.4

0.8

25/0.85

1.8

7/2.00

54.1

1820

3x35

6.9

3.4

0.8

25/0.85

1.8

19/2.00

58.1

2130

3x50

8.1

3.4

0.8

25/0.85

1.8

19/2.00

60.4

2300

3x70

9.7

3.4

0.8

25/0.85

1.8

19/2.00

63.6

2570

3x95

11.4

3.4

0.8

25/0.85

1.8

19/2.00

67

2900

3x120

12.8

3.4

0.8

25/0.85

1.8

19/2.00

69.8

3190

3x150

14.2

3.4

0.8

25/0.85

1.9

19/2.00

73

3530

3x185

15.7

3.4

0.8

25/0.85

1.9

19/2.00

76

3890

6.35/11 kV Heavy Duty Screen

3x35

6.9

3.4

0.8

40/0.85

1.8

7/2.00

54.1

2050

3x35

6.9

3.4

0.8

40/0.85

1.8

19/2.00

58.1

2360

3x50

8.1

3.4

0.8

23/1.35

1.8

19/2.00

62.4

2820

3x70

9.7

3.4

0.8

32/1.35

1.8

19/2.00

65.6

3440

3x95

11.4

3.4

0.8

39/1.35

1.8

19/2.00

69

4030

3x120

12.8

3.4

0.8

39/1.35

1.8

19/2.00

71.8

4320

3x150

14.2

3.4

0.8

39/1.35

1.9

19/2.00

75

4670

3x185

15.7

3.4

0.8

39/1.35

1.9

19/2.00

78

5020

12.7/22 kV Light Duty Screen

3x35

6.9

5.5

0.8

25/0.85

1.8

7/2.00

62.7

2280

3x35

6.9

5.5

0.8

25/0.85

1.8

19/2.00

66.7

2580

3x50

8.1

5.5

0.8

25/0.85

1.8

19/2.00

69

2780

3x70

9.7

5.5

0.8

25/0.85

1.9

19/2.00

72.6

3110

3x95

11.4

5.5

0.8

25/0.85

1.9

19/2.00

76

3460

3x120

12.8

5.5

0.8

25/0.85

2

19/2.00

79.2

3810

3x150

14.2

5.5

1

25/0.85

2

19/2.00

82.8

4230

3x185

15.7

5.5

1

25/0.85

2.1

19/2.00

86.2

4650

12.7/22 kV Heavy Duty Screen

3x35

6.9

5.5

0.8

40/0.85

1.8

7/2.00

62.7

2510

3x35

6.9

5.5

0.8

40/0.85

1.8

19/2.00

66.7

2810

3x50

8.1

5.5

0.8

23/1.35

1.8

19/2.00

71

3300

3x70

9.7

5.5

0.8

32/1.35

1.9

19/2.00

74.6

3970

3x95

11.4

5.5

0.8

39/1.35

1.9

19/2.00

78

4600

3x120

12.8

5.5

0.8

39/1.35

2

19/2.00

81.2

4950

3x150

14.2

5.5

1

39/1.35

2

19/2.00

84.8

5360

3x185

15.7

5.5

1

39/1.35

2.1

19/2.00

88.2

5790


IEC 60502 6.35/11kV 19/33 kV ABC for Overhead Distribution Lines

IEC 60502 6.35/11 kV ABC for Overhead Distribution Lines

Number of Cores x Nominal Cross Section

Phase Conductor

Messenger Suspension Unit

Continuous current rating at 300C ambient temp

Stranding

Nominal Sectional Area

Maximum Conductor Resistance

Stranding

Nominal Sectional Area

Breaking Load

No.mm^2

No.mm

mm^2

Ω/Km

No.mm

mm^2

KN

A

3X50 + 1X25

19/1.78

50

0.641

7/3.0

50

60

116

3X70 + 1X50

19/.14

70

0.443

7/3.15

50

62

210

3X95+ 1X50

19/2.52

95

0.32

7/3.0

50

60

173

3X185+1X120

37/2.52

185

0.164

7/4.67

120

150

259

3X150 +1X50

37/2.25

150

0.206

7/3.15

50

62

365

3X240 +1X50

61/2.25

240

0.125

7/3.15

50

62

500

IEC 60502 19/33 kV ABC for Overhead Distribution Lines

Number of Cores x Nominal Cross Section

Phase Conductor

Messenger Suspension Unit

Continuous current rating at 300C ambient temp

Stranding

Nominal Sectional Area

Maximum Conductor Resistance

Stranding

Nominal Sectional Area

Breaking Load

No.mm^2

No.mm

mm^2

Ω/Km

No.mm

mm^2

KN

A

3X50 + 1X50

19/1.78

50

0.641

7/3.0

50

60

165

3X150+ 1X50

37/2.25

150

0.206

7/3.0

50

60

315

3X185+1X70

37/2.52

185

0.164

7/3.57

70

91

355

3X70 +1X50

19/2.14

7

0.443

7/3.15

50

62

250

3X150 +1X50

37/2.25

150

0.206

7/3.15

50

62

370


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